Cyclone Dust Collector Manufacturer

Our product range includes a wide range of cyclone type dust collector, air pollution control scrubber and wet scrubber for pharmaceutical industry.

Cyclone Type Dust Collector

Request Callback

₹ 65000 / Piece Get Latest Price

Product Brochure
Type of Dust CollectorCyclone Dust Collector
MaterialCast Iron
Airflow (m3/hr)200000 m3/hr
Usage/ApplicationPharmaceutical Industry
Usage/ ApplicationShot Blasting Dust
Dust Collector TypeSingle Stage
Power (hp / kW)1HP TO 50HP
Dust Removal Efficiency95%
Inlet Air Speed (RPM/FPM)1400-2800RPM
Motor Speed3000 RPM

Minimum order quantity: 1 Piece

A cyclone type dust collector, often referred to simply as a cyclone dust collector or cyclone separator, is a mechanical device used to separate particulate matter from an air or gas stream. It operates on the principle of centrifugal force to separate particles from the air, making it an effective tool for capturing dust and other solid contaminants in industrial settings. Here's how it works and some key features:
1. **Principle of Operation**: The cyclone dust collector utilizes the rotational effect generated by a rapidly spinning airflow within a cylindrical or conical container (the cyclone chamber). As the contaminated air enters the chamber tangentially at high velocity, it creates a vortex or cyclone effect. Due to centrifugal force, the heavier particles within the air stream are forced towards the outer wall of the chamber and gradually spiral downward into a collection hopper.
2. **Design**: Cyclone dust collectors typically consist of a cylindrical or conical chamber, an inlet for the contaminated air stream, an outlet for clean air, and a collection hopper at the bottom for collected particles. The shape and dimensions of the cyclone chamber, as well as the inlet and outlet configurations, can vary depending on the specific application and desired performance.
3. **Efficiency**: Cyclone dust collectors are generally effective at capturing larger particles (> 20 microns) due to their reliance on centrifugal force. However, their efficiency in capturing smaller particles (< 10 microns) may be limited compared to other types of dust collectors, such as baghouses or electrostatic precipitators.
4. **Applications**: Cyclone dust collectors are commonly used in various industrial processes where large volumes of air or gas need to be cleaned of particulate matter. They are found in industries such as woodworking, metalworking, mining, agriculture, food processing, and pharmaceutical manufacturing. Cyclone separators are often used as pre-filters before the air enters more sophisticated filtration systems to reduce the load on subsequent filtration stages.
5. **Advantages**:   - Simple design and operation   - Low maintenance requirements   - Can handle high temperatures and abrasive materials   - Compact size and space-efficient
6. **Limitations**:   - Limited efficiency in capturing fine particles   - Potential for particle re-entrainment or carryover in the clean air stream   - May require additional filtration for strict emission standards or for capturing fine particles
Overall, cyclone type dust collectors are valuable tools for removing solid contaminants from industrial air and gas streams, offering a balance between simplicity, efficiency, and cost-effectiveness for many applications.

Air Pollution Control Scrubber

Request Callback

₹ 95000 / Piece Get Latest Price

Product Brochure
Airflow (m3/h or CFM)20000cfm
Power (hp/ kW)2-25hp
UsageSteel Industry
MaterialPVC

Minimum order quantity: 1 Piece

A wet scrubber is a type of air pollution control device that uses a scrubbing liquid, most commonly water, to remove pollutants from a gas stream. The polluted gas stream is forced into contact with the scrubbing liquid through a series of sprays, baffles, or packing media. As the gas and liquid come into contact, the pollutants are absorbed or adsorbed by the scrubbing liquid. The clean gas stream is then released to the atmosphere, and the scrubbing liquid is treated to remove the captured pollutants.
Wet scrubbers are effective at removing a wide variety of pollutants, including particulate matter, acid gases, and some volatile organic compounds (VOCs). They are widely used in industrial applications such as power plants, chemical plants, and steel mills.

Wet Scrubber For Pharmaceutical Industry

Request Callback

₹ 95000 / Piece Get Latest Price

Product Brochure
Scrubber TypeLow Energy Scrubber
Airflow (m3/h or CFM)More than 20000 CFM
MaterialStainless Steel
Power (hp/ kW)1 HP TO 50HP
Efficiency (%)95%
OrientationVertical
Brand/ Model NumberNDCI
Filter Rate95%
UsageAcid Mist Control

Minimum order quantity: 1 Piece

A wet scrubber is a pollution control device that removes pollutants from gas streams by using a liquid to wash or "scrub" the gas. Here's how it generally works:

  1. Gas Contact: The polluted gas stream is introduced into the scrubber where it comes into contact with the liquid.

  2. Absorption: Pollutants in the gas are absorbed into the liquid. This can happen through various mechanisms such as chemical reactions, dissolution, or physical absorption.

  3. Separation: The now-cleaned gas exits the scrubber while the liquid containing the absorbed pollutants is collected.

  4. Treatment of Collected Liquid: The liquid containing the pollutants is typically treated or disposed of appropriately. This might involve further processing to neutralize or remove the pollutants before discharge or recycling.

Wet scrubbers are effective for removing various pollutants such as sulfur dioxide (SO2), hydrogen sulfide (H2S), ammonia (NH3), volatile organic compounds (VOCs), and particulate matter (PM). They are commonly used in industrial settings, particularly in industries like chemical manufacturing, steel production, and power generation where emissions need to be controlled to comply with environmental regulations.

There are different types of wet scrubbers, including:

  1. Venturi Scrubbers: These use the Venturi effect to create a high-velocity liquid stream to atomize and capture pollutants.

  2. Packed Bed Scrubbers: These contain a packing material (such as random packing or structured packing) over which the gas passes while being sprayed with the scrubbing liquid.

  3. Spray Tower Scrubbers: These consist of a tower packed with nozzles or plates that spray the liquid into the gas stream.

  4. Cyclonic Scrubbers: These use the centrifugal force to separate pollutants from the gas stream.

Each type has its own advantages and disadvantages depending on factors such as the specific pollutants being treated, the volume of gas to be treated, and the space available for installation. The selection of the appropriate type of scrubber depends on the particular requirements of the application.

X

Contact Us

Rohit Tiwari (CEO)
Nice Dust Control Industries
R 3 A 2/132c, Block R3-A2, Mohan Garden, Uttam Nagar
New Delhi - 110059, Delhi, India

Get Directions
Send Email
Share: